Robotic Arm and Milling Applications

Robotic Arm and Milling Applications

Automating the milling process will bring increased flexibility, throughput, and a more cost-effective option. Milling robots can perform precise cuts and movements to produce the highest quality products that your customers are seeking. Introducing industrial robotic arms into your milling application is a decision you won't regret.

Milling is a machining process that uses a rotating, multi-tooth cutter to remove material and form a specific structure. These robots can execute the exact cuts and movements needed to produce the highest quality parts. The different sizes or shapes required are created with simple robot adjustments, programming, and flexible End of Arm Tools (EOAT). It’s clear why milling is the preferred method for prototyping and mold creation, for all these reasons and the ones listed below.

So far, milling has been accomplished using specialized milling and CNC machines. However, milling robots offer advantages over these traditional milling methods.

Flexibility - The typical 6-axis articulated robot provides more movement flexibility than a standard milling machine. A robot can mill a complex part from multiple angles. Instead of having to reposition and re-clamp the prototype or mold repeatedly, the robot can remain stationary.

Throughput - Milling with a robotic arm can increase overall throughput. A robot is more consistent and accurate, with fewer mistakes, and less time spent repositioning, allowing the robot to mill faster.

The Right Touch- Many materials used for prototyping and molds, such as soft clay, foam, and REN board, are well-suited for robotic arms. These robots are capable of responding to and working with all types of materials effectively.

Affordability - Milling with a robotic arm is extremely cost-effective. Unlike milling machines, robots can be reassigned to perform other tasks in a shop, such as arc welding, material handling, and more. This improves throughput, saving valuable time and increasing production. Additionally, a robotic arm can handle more of the milling tasks without requiring human intervention.